Gym Spends 14 Hours Confirming 236 Gatorade Bottles Are, In Fact, Recalled

Active Lifestyle Fitness staff hand-checked every lot number in the cooler before tossing $680 of lemon-lime Gatorade bought last August.

Woman in Gym with Yoga Mat
The members' cooler at Active Lifestyle Fitness, now 236 bottles lighter. (Waukesha City News)

WAUKESHA — Tammy Chen, 34, the operations manager at Active Lifestyle Fitness on Sunset Drive, spent most of Tuesday doing something she never trained for: holding a single bottle of lemon-lime Gatorade up to a desk lamp, squinting at a ten-digit lot code, and comparing it letter by letter against a printout from a recall notice.

The recall, which covers roughly 122,000 cases of 28-ounce Gatorade bottles across 37 states over quality concerns with certain lemon-lime and orange batches, reached Chen's inbox Monday night. By Tuesday morning she had pulled every bottle out of the members' cooler, stacked them by the pre-workout powder, and started a spreadsheet.

A Cooler Audit Nobody Asked For

The gym had bought the batch in bulk last August for $680, mostly to keep the cooler stocked through the fall rush of people rejoining after letting their summer memberships lapse. Chen said she assumed checking the lot numbers would take an hour, maybe two.

It took fourteen.

"I thought I'd do a sample size, check twenty bottles, call it good," Chen said. "Then I found out the recall doesn't work that way. It's bottle by bottle. So it was bottle by bottle."

Front desk staffer Ron Przybylski, 26, said he was recruited around hour six to read lot codes aloud while Chen checked them against the list, a system they abandoned after Przybylski misread a 6 as an 8 twice in a row and had to be reassigned to restocking towels.

The Final Count

Of the roughly 300 bottles in inventory, 236 matched recalled lot codes closely enough that Chen pulled them regardless. She said she erred on the side of caution for a dozen borderline bottles where the code was smudged from condensation.

"If I can't read it, it's getting thrown out," Chen said. "I'm not going to be the person who let a bad Gatorade through because I was squinting at a wet label at ten at night."

"I've been coming here four years and I've never once thought about where the Gatorade comes from. Now I think about it constantly."

— Darlene Krol, 58, gym member

The gym posted a sign near the cooler Wednesday morning asking members who'd bought a bottle in the last two months to check their own lot codes against a laminated sheet taped to the wall, and offering full refunds for anyone who did. As of Wednesday afternoon, three members had come forward, two of whom had already finished their bottles and were refunded anyway on the honor system.

What Happens To 236 Bottles Of Recalled Gatorade

Chen said the gym is not permitted to sell, donate, or dump the recalled bottles down a drain, so they are being boxed and held in a back storage closet pending pickup instructions from the distributor, a detail Chen relayed with the flat exhaustion of someone who has now read the same recall FAQ page nine times.

Owner Phil Ostroski said the $680 loss stings less than the labor. "Tammy's salaried. That's fourteen hours of a salaried manager's time reading tiny numbers off plastic bottles," Ostroski said. "I keep doing the math on what that actually cost us and then I stop doing the math."

The gym has since relocated its cooler stock to a single shelf with a dated sticker system so any future recall, Chen said, will take her "closer to four hours, realistically."

Chen said she's kept one unopened, confirmed-clean bottle of the lemon-lime on her desk as a sort of trophy. "I earned this one," she said. "I checked this bottle's code four separate times."

Share this story: